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Note to the teacher: This project is written as a
team activity. It may, however, be adapted for use by individual students. You are part of a manufacturing team. You have noticed that in your work
cell, Line A, there have been a number of parts produced lately that do not meet your customers' quality
standards. Your team has decided to work through the situation by simulating the production line and
analyzing the present situation.
You will simulate the problem by using M&M candies. Each member of your
team is given a bag of M&M candies containing the various colors. The candies represent different
classifications of parts produced in your work cell as outlined below:
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Blue: length is out of tolerance
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Red: part is acceptable
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Green: part is acceptable
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Orange: part is slightly discolored
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Yellow: part is not square
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Brown: part is acceptable
Each member of your group is to make a frequency table for each of the
different classifications indicated above. Combine your tables into one frequency table for the entire team and
construct a histogram showing your data. Compute the team mean, median and mode for each of the
classifications. State whether or not you have a normal distribution. Following a production run, what is the probability of reaching into the
Line A parts bin and selecting each of the following based upon your data?
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a part which is slightly discolored
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a part whose length is out of tolerance
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an acceptable part
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a part which is slightly discolored
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a part which is not square
Based on your group's data, how many parts in a batch of 500 would you
expect to be:
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slightly discolored
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out of tolerance
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not square
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acceptable
Write a brief report discussing your simulation and explaining your
results. What inferences, if any, can you make. Include a statement expressing the role probability and
statistics play in ensuring quality in a manufacturing environment.
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